Oxford Tig welder top online shopping: A MIG welder uses a continually feeding spool of thin filler wire as an electrode fed by a wire feed gun to form an electric arc between a wire and the work-piece metal. This heats the work-piece metal and the electrode, causing them to melt and join together to create the weld. Mig welding can be either Gas or Gasless and each have benefits. Gasless welding is far more portable as there’s no gas bottle to carry around, saves cost on having to buy gas bottles and regulators, is easier on positional welds and can penetrate deeper than Gas MIG although the welding wire for a gasless MIG is more expensive than a gasless MIG. Gas MIG welding produces much cleaner welds with no slag or spatter, is slightly better on thinner metals and the welding wire is cheaper than gasless MIG wire.
Also a good quality basic MIG machine is electrically efficient in design so power consumption is about as low as it can go. Have a look at our single phase & three phase standard MIG range, Oxford MIGMaker, Oxford I-MIG, Oxford S-MIG. These models are really electrically efficient which means we can give you more output power for lower input. There are also many other quality made European & USA made machines you can consider, however we recomend avoiding the low cost imports, despite giving the impression of being made in the EU etc mostly the low cost machines are now made in the Far East, even some a the big names have gear made in Asia, they often weld quite badly & are not built to last. If you need a MIG welder with portability is the number one priority then we suggest consider a quality EU or USA made inverter machine. But beware, as many users know inverter based machines are not particuarly reliable or have a long life, (more on this subject to follow). Explore a few more info on Oxford Tig welder.
Contact tips can have a significant impact on MIG welding performance since this consumable is responsible for transferring the welding current to the wire as it passes through the bore, creating the arc. The position of the contact tip within the nozzle, referred to as the contact tip recess, is just as important. The correct contact recess position can reduce excessive spatter, porosity, insufficient penetration, and burn-through or warping on thinner materials. While the ideal contact tip recess position varies according to the application, a general rule of thumb is that as the current increases, the recess should also increase.
Delivery of parts to the welding station in an organized and logical fashion is also a way to reduce welding costs. For example, one company was manufacturing concrete mixing drums. In the fabrication process, the company produced 10 parts for one section, then went on to make 10 parts of another drum section, etc. As pieces came off the line, they were put onto the floor of the shop. When it was time to weld, the operator had to hunt for the pieces needed and sort through them. When the outside welding expert pointed out the amount of time being wasted in this process, the company started to batch each one on a cart. In this way, the pieces needed to weld one drum were stored together and could easily be moved to the welding area. This type of scenario is also true for companies that may outsource parts to a vendor. Though it may cost more to have parts delivered in batches, it may save more in time than having to organize and search through parts to be able to get to the welding stage. How many times each piece is handled in the shop may be an eye-opener to reducing wasted time. To measure such an intangible as this, operators are asked to put a soapstone mark on the piece each time it is touched – some companies are surprised to find out how many times a part is picked up, transported and laid down in the manufacturing process. In the case of one company, moving the welding shop closer to the heat treatment station eliminated four extra times that the part was handled. Basically, handling a part as few times as possible and creating a more efficient production line or work cell will reduce overall costs. See even more info on weldingsuppliesdirect.co.uk.